Industrial Water Solutions
Advanced water treatment, monitoring, and management systems for industrial operations. Ensuring compliance, efficiency, and sustainability across manufacturing processes.
Real-time Water Quality Monitoring System
Automated monitoring and compliance for textile manufacturing
Duration
7 months development
Apr 2023 - Oct 2023
Team
6 engineers
Water treatment + IoT specialists
Location
Western India
Large textile complex
The Challenge
Our client, a major textile manufacturer, was struggling with manual water quality monitoring across their treatment processes. With regulatory compliance requirements becoming stricter and discharge standards constantly monitored, they needed real-time visibility into pH, TDS, COD, BOD, and chemical levels throughout their 500,000L/day treatment facility. Manual testing was prone to delays and errors, risking non-compliance penalties and environmental impact.
Our Solution
We implemented a comprehensive real-time monitoring system with automated data collection, regulatory compliance tracking, and predictive alerts for water treatment optimization.
Technology Stack
Monitoring Equipment
- • Multi-parameter water quality sensors
- • Automated sampling systems
- • Industrial-grade pH and conductivity meters
- • Turbidity and dissolved oxygen sensors
Data & Analytics Platform
- • React-based monitoring dashboard
- • Node.js API with real-time data streaming
- • PostgreSQL for compliance data storage
- • Automated regulatory reporting system
Real-time Monitoring
- Continuous pH, TDS, and turbidity monitoring
- COD/BOD analysis integration
- Chemical dosing system feedback
Compliance Management
- Automated regulatory reporting
- Discharge limit violation alerts
- Historical compliance data tracking
Monitoring Dashboard
Industrial Water Quality Monitor
Treatment Plant Operations
pH Level
7.2
Within limits
TDS (mg/L)
850
Normal range
COD (mg/L)
45
Below discharge limit
Flow Rate
21 m³/h
Current treatment
Treatment Process Status
Compliance Status
Treatment Process Flow
Results Achieved
Operational Benefits
- • 100% automated compliance monitoring and reporting
- • Reduced manual testing time by 85%
- • Eliminated regulatory violation incidents
- • Improved treatment efficiency through real-time optimization
Technical Achievements
- • 24/7 monitoring of 15 critical water quality parameters
- • Automated alert system for limit violations
- • Historical data analysis for process optimization
- • Integration with existing SCADA systems
Client Feedback
"The real-time monitoring system has completely transformed our water treatment operations. We now have continuous visibility into our treatment processes and can respond to any issues immediately. The automated compliance reporting has eliminated our regulatory concerns and the predictive alerts help us maintain optimal treatment efficiency. SmartBhujal's solution exceeded our expectations."
Need Industrial Water Solutions?
Ensure regulatory compliance and optimize your industrial water treatment processes with real-time monitoring and automation. Let's discuss your specific industrial water management requirements.
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